Hexagon has launched the HYPERSCAN SR, a fully wireless optical tracking 3D scanner aimed at industrial inspection in production environments, supplier facilities and field-service locations. The Swedish measurement technology company introduced the system on October 12, 2026, positioning it as the most mobile member of its optical tracking scanner range.
Hexagon says the scanner combines WiFi 6 connectivity with swappable batteries and dynamic optical tracking to reduce the preparation required for dimensional inspection. According to the company, the system can be operated by inspection teams and field-service engineers without relying on a dedicated metrology specialist.
Wireless optical tracking for on-site use
The HYPERSCAN SR uses dynamic optical tracking to maintain a common coordinate system between the scanner and the component being measured. Hexagon says this allows the system to compensate for movement and vibration during scanning, factors that can complicate dimensional inspection outside controlled environments.
Both the handheld scanner and its separate optical tracking unit carry wireless connectivity and battery power, removing the need for external wireless accessories or cables between the two devices. The swappable batteries provide up to two hours of operation, according to Hexagon.
The scanner weighs 1.3 kg excluding its battery and carries an IP50 rating. It supports scanning rates of up to four million points per second, with multiple modes for capturing surfaces, fine features, edges and holes. It uses blue laser scanning technology and offers resolution down to 0.03 mm.
Hexagon lists a maximum tracking distance of 4.2 m, a tracking volume of 25.9 m³ and a recommended component size range of 0.1 to 6 m. The company specifies volumetric accuracy of 0.06 mm at tracking distances up to 3.2 m, rising to 0.1 mm at the maximum 4.2 m distance. The system is calibrated in an ISO 17025 accredited laboratory, with measurement accuracy validated according to VDI/VDE 2634 Part 3.
The scanner targets small- to medium-sized components such as welded machine frames, cast housings, tooling, fixtures and vehicle interiors. Hexagon says it is designed to enable measurements where components are located, rather than requiring them to be transferred to dedicated measurement rooms.
"Dynamic tracking makes HYPERSCAN SR quick to deploy and simple enough for everyday operators to pick up and use," said Darren Goh, Product Director for Handheld 3D Scanners at Hexagon. "Because it's a fully wireless system, with WiFi 6 and battery power native to the device, teams can bring it into limited-access and power-limited areas that a larger, cabled setup can't reach."
Integrated inspection software and automation
The HYPERSCAN SR includes Hexagon's HH Scan software, which supports scan data management, alignment, dimensional measurements and inspection reporting. Operators can compare captured geometry against nominal CAD models using 3D colour maps without requiring a separate software licence for these basic inspection functions.
The system exports data in STL, OBJ, PLY and other formats. Compatibility with Geomagic Control X and PolyWorks supports further inspection workflows, while Geomagic Design X enables reverse engineering and the creation of editable CAD models from scanned geometry. Hexagon's advanced Geomagic packages are licensed separately.
An optional HYPERPROBE contact measurement accessory extends the system to features that are difficult to inspect optically. The scanner also supports Galaxy LEAP referencing, which uses common targets to align measurements captured from multiple tracking positions within a single coordinate system. Beyond handheld use, Hexagon says the scanner can be integrated into robotic measurement systems through its standardized integration kit, and that these capabilities can also support additive manufacturing workflows, including dimensional verification of 3D printed components against their original CAD models.
Positioning within the HYPERSCAN range
The HYPERSCAN SR joins the existing HYPERSCAN Ultra and HYPERSCAN Super as the most mobile model in the range. While the SR captures up to four million points per second, Ultra and Super offer rates of up to 8.3 million points per second. Their maximum tracking volumes are 50 m³ and 100 m³ respectively, making them suitable for larger components and more extensive inspection operations.
All three systems share dynamic tracking technology, common software workflows and support for robotic integration. The SR is positioned primarily for portable inspection, while Ultra and Super target broader production and automated measurement applications. Hexagon says the HYPERSCAN SR is available globally through the company and its reseller network.
The launch follows Hexagon's ATLASCAN Pro, introduced in October 2025 for small and medium-sized manufacturers, R&D teams and educational institutions, which emphasised portability, straightforward operation and compatibility with reverse engineering software. Elsewhere in the market, Canadian 3D measurement specialist Creaform introduced Creaform.OS and the Creaform Metrology Suite in February 2025, replacing its earlier VXelements software environment with a redesigned interface and integrated tools for inspection and reverse engineering.